On behalf of the Federal Association of Concrete Sewer Systems (FBS, Germany), the Fraunhofer Institute for Environmental, Safety and Energy Technology UMSICHT prepared a life cycle assessment of the environmental impact of wastewater pipes made of (steel) concrete. In addition, they also compared the environmental impacts from the extraction of raw materials to the recycling of drainage systems made of (steel) concrete with pipelines made of plastic.

Analyzed parameters and data

In the comparative life cycle assessment, the researchers determined the carbon footprint of wastewater pipes made of (steel) concrete and four types of plastic: Glass fiber reinforced plastic, polyvinyl chloride, polyethylene and polypropylene (GRP, PVC, PE, PP) across all available diameter sizes. For the material comparison, commercial and publicly available environmental data of various materials were used for a defined diameter and related to a service life of 100 years.

In the assessment, the researchers considered the energy and resource consumption for the production, installation and use phases, including the recycling of sewer pipes. The database for concrete and reinforced concrete pipes was collected by Fraunhofer UMSICHT as a neutral institution from the members of the FBS. Further background data comes from the „LCA for Experts“ database and relates to production volumes from 2021.

Assessment results: concrete pipes show clear advantages

The results of the life cycle assessment for a cradle-to-gate scenario (from raw material extraction to the factory gate) show: While the difference between the materials in the small nominal diameter range of 300 mm inner diameter is only slight, concrete pipes are more advantageous than plastic alternatives from a nominal diameter¹ of 400 mm inner diameter. Concrete pipes also show advantages in the carbon footprint compared to reinforced concrete pipes, although no differences in the service life of the two materials have been taken into account.

If the disposal of the pipes is also considered, concrete and reinforced concrete pipes show clear advantages over plastic pipes:

„This is because plastic pipes can presumably only be thermally recycled − i.e. incinerated. Concrete pipes could be used in part for the production of new precast concrete parts and as crushed material, for example in road construction,“ explains Dr. Daniel Maga from the Sustainability and Participation department at Fraunhofer UMSICHT.

After the concrete is reused, it is carbonated so that additional CO2 is bound. However, this effect was not considered due to the uncertainty of the data.

Document is publicly accessible

The assessment also functions as an association environmental product declaration (EPD-Environmental Product Declaration) and is publicly accessible via the ÖKOBAUDAT database. The environmental product declaration underwent an external audit by the Institute for Testing and Certification of Construction Products, Safety Technology and Protective Equipment ift in Rosenheim.

¹Approximate inner diameter of a pipe